Air Receiver

Design Features

Our pressure vessels and storage tanks are manufactured to relevant standards and are put to the most stringent testing procedures prior to despatch. We are approved by Bureau Veritas and Lloyds. We have on our role qualified welders who can perform welding in 6G position. LPT Testing is done on all welds and Ultrasonic testing is done on raw materials. Radiography tests can be done as per standards and as per clients requirement

Specifications

Design : IS-2825 / ASME SEC VIII DIV -1
Capacity : 30 L to 17000L
Max. Shell Thickness : 25 mm
Standard Design Pressure : 140 psig
Hydro Test Pressure : 210 psig
Manway : Bolted and self closing screwed type.
MOC : SA516 GR B , CS TO IS 2062
Painting : Epoxy / Enamel – 80 micron standard
Mounting : Saddle, Piped legs, Channel legs as per customer req.
Note : Higher pressure rated receivers can be supplied on request.

Accessories

Safety valves, Pressure gauges, Auto drain valve can be supplied on request

Sizing the Air Receiver

Air receivers are in general sized keeping in mind the following:

1. The fluctuation/variation in consumption and demand.
2. Capacity of the compressor used and distribution required.

The maximum consumption in the distribution system is the sum of the consumption of the individual components in the system. The summarized consumption must be multiplied with an usage factor ranging 0.1 – 1 depending on the system.

For determining the receiver size a band width for pressure is necessary. If we assume the average consumption in a system is 150 psi and the compressor is set at 150 psi any increase in load will result in a pressure drop since the response time in the system is not accounted for if the set load is equal to the maximum load. A factor of safety for fluctuation in the system should be considered and thus a pressure band width is required.

For determining the receiver size a band width for pressure is necessary. If we assume the average consumption in a system is 150 psi and the compressor is set at 150 psi any increase in load will result in a pressure drop since the response time in the system is not accounted for if the set load is equal to the maximum load. Afactor of safety for fluctuation in the system should be considered and thus a pressure band width is required If the compressor operates at 160 psig the difference between 150 psig and 160 psigaccounts for the air stored in the receiver. If the demand increases, the pressure can drop 10 psig before the minimum requirement is met. Pressure and flow controllers can be used after the receiver for stabilizing downstream pressure to 150 psig and flattening demand peaks. Note that in a compressed air system the pipe work also makes the purpose of a buffered volume.

The receiver volume may be calculated with the formula
t = V (p – p ) / C p (1) 1 2 a
where
V = volume of the receiver tank (cu ft)
t = time for the receiver to go from upper to lower pressure limits (min)
C = free air needed (scfm)
p = atmosphere pressure (14.7 psia) a
p = maximum tank pressure (psia) 1
p = minimum tank pressure (psia) 2
It is also common to size receivers 4 gallons per
compressor hp (horse power)

Note: Tank lengths listed above are based on nominal tank dimensions.

Specifications of Standard Air Receivers

MODEL NO. VOLUME Size Recommended for capacity
(m³) DIA. HEIGHT CFM m³/ HR
AV-CS-187 0.3 600 830 110 187
AV-CS-323 0.5 600 1530 190 323
AV-CS-578 1 750 2000 340 578
AV-CS-969 1.5 900 2000 570 969
AV-CS-1200 2 1100 1700 710 1200
AV-CS-2554 3 1250 2000 1510 2554
AV-CS-3493 4 1400 2150 2055 3493
AV-CS-4420 5 1500 2350 2600 4420
AV-CS-5049 6 1600 2475 2970 5049
AV-CS-6800 8 1800 2950 4000 6800
AV-CS-8500 10 2000 2550 5000 8500
AV-CS-10200 12 2000 3200 6000 10200
AV-CS-11900 14 2000 3800 7000 11900
AV-CS-13600 16 2000 4450 8000 13600
AV-CS-15300 18 2200 4050 9000 15300
AV-CS-17000 20 2200 4600 10,000 17000